Gary Parsons at the SVR gave me this explanation of the workings of the Wolverton regulator - I believe it came
from a BR maintenance manual. This is available on request - just email me.
The Wolverton equipment is a single battery system utilising a plain
shunt wound dynamo. The dynamo is controlled by an automatic field
regulator which senses dynamo current and voltage. Drive is derived
from an axle mounted pulley. The belt must be tight enough to prevent
any slip.
There are two sizes of the equipment, viz.
| DYNAMO | REGULATOR | AMPERE CAPACITY |
| WA | MD | 70 |
| WC | CMD | 125 |
The dynamo brushes, pulleys and suspension lugs are the same on both
sizes. The physical dimensions of the MD and CMD regulators are also
identical.
The MD regulator is a development of the earlier AR and with the
exception of the lamp resistance, which in the MD is divided into two
sections, is interchangeable with it.
The operation of the MD regulator is described below.
Assume that the lights are OFF.

When the dynamo has reached sufficient speed to generate 26.5 to 27.5
volts, the Dynamo Shunt Relay (DShRe) is energised, closing the Dynamo
Shunt Relay contact (DR/1), this in turn energises the Cut In Relay
(CIR). When CIR is energised, contacts CIR/1, CIR/2 and CIR/3 close
, and contact CIR/4 opens. Current from the dynamo will now pass through
the Regulator Shunt Coil Resistance (R6) and the Regulator Shunt Coil
(RShC). Current from the dynamo also passes through the Dynamo Series
Relay (DSeRe), Regulator Series Coil (RSeC) and Regulator Series Coil
Stabiliser Resistor (VRI) to the battery. It is mainly due to the
action of current passing through RShC that the regulator performs its
- function. The addition of Rectifier (DI) is to prevent arcing across
contact DR/1 when CIR is de–energised. With the lights OFF, the whole
of R6 is in series with RShC. The dynamo voltage will be automatically
regulated so that it is slightly greater than the battery voltage
until it reaches 32 volts. At this time the charging rate will be
reduced to a very small value.
When the battery is completely discharged, the rate of charge will be
very high. A very large current will flow through VRI and RSeC. RSeC
is so arranged to ASSIST RShC so that the rate of charge of the
battery remains within acceptable limits. The function of the
Regulator Series Coil Stabiliser Resistor (VRI) is to damp any,
oscillation of the regulator. The resistance of VRI can be changed in
relation to that of RSeC such that the maximum flow of current to the
battery is limited to any desired value.
As the battery becomes fully charged, its terminal voltage rises,
current in VRI and RSeC falls. Simultaneously, due to increased
battery voltage, current in RShC rises such that it reduces the
current to the battery to a very small value. The Dynamo Field
Regulator (R7) is varied according the position of a piston. The
piston position is determined by the interaction of the magnetic
effects produced by Four regulator coils RSeC, RShC, RTC and RDFShC.
RSeC, RShC and RTC are wired to ASSIST one another. RDFShC is wound
to oppose them.
Assuming the dynamo revolves below "cut–in" speed, that is the speed
at which CIR is energised, the regulator piston is nearly static due
to the balancing action of RShC and RDFShC. As soon as CIR is
energised, CIR/1 closes, assisting RShC. The regulator piston moves,
opening the regulator contacts (not shown), increasing the value of
R7. The regulator resistance (R7) is arranged so that the voltage
produced by the dynamo is just greater than that of the battery so
that the charge is maintained. As the dynamo speed increases, its
field current is decreased by the increase of resistance R7. RDFShC
has LESS influence on regulator operation. As speed decreases the
regulator resistance R7 is at a minimum and CIR/1 opens again,
disconnecting the dynamo from the battery.
With the lights ON, the operation of the dynamo is as follows:
With LR/1 closed. Assuming CIR/l to have closed and CIR/4 to have
opened, current from the dynamo will flow to the battery as before,
but will also flow through the lamp resistance (Rl), the Lamp
Resistance Shorting Relay (LRShoR/1), the lights relay contact (LR/1)
and on to the lights. The value of the lamp resistance (R1) is such
that there is a 2 volt drop across it which allows sufficient
potential across the battery to secure correct charging rate while
simultaneously preventing the lights from excessive voltage. A section
of lamp resistance (R2) is introduced into the lighting circuit when
the volt drop across the lights reaches 25.5 volts. An additional volt
drop of 4 volts ensures that the battery will be fully charged when
the lights are on.
The conditions whereby the Lamp Resistance Shorting Relay (LRShoR) is
energised is determined as follows. Consider gradually increasing
dynamo speed.
The Voltage Control Relay (VCR1) is coupled to the circuit such that
when the lights are ON, VCR1 becomes energised when the voltage at
point "A" has risen to 25.5 volts. When this occurs, contacts VCR1/1
and VCR1/2 close. Thus if the Regulator Contact (RC/1) is closed,
LRShoR will be energised, but RC/ 1 is operated by the regulator piston
itself and will only close when the regulator has reached a specific
stage in the regulation cycle.
Additionally when VCR1 is energised (voltage control stage l) current
also passes to the Regulator Shunt Resistance (R6) or to be more
specific, the junction of R6/1 and R6/2. The additional current in the
Regulator Shunt Coil (RShC) thus strengthens RShC which inserts more
Dynamo Field Resistance (R7) into the dynamo field circuit thus
reducing its output.
Additionally, current also passes through the Voltage Control Relay
2 (VCR2) which itself is energised when the voltage on the lights
rises again to 25.5 volts, closing VCR2/l. When contact VCR2/1 closes,
resistance R6/2 is shorted which has the effect of strengthening RShC
causing the output of the dynamo to fall further, when the battery
should be almost fully charged.
As the dynamo speed is decreased the reverse effect occurs until after
the Cut In Relay has de–energised. The lights remain across the
batteries as long as LR/1 is closed.
The Retaining Resistance (R5) permits sufficient current under certain
operating conditions to maintain VCR1 in its energised state. Consider
a fully charged battery, small lighting load and the dynamo running
at average speed. The regulator will produce an output LOWER than that
of the battery. Consequently there will be a brief battery discharge
current which will cause CIR to de-energise until the battery voltage
has fallen to about 25 volts when CIR will energise again. When CIR
de-energises, CIR/2 opens which would cause VCRl to de-energise
opening contacts VCR1/1 and VCR1/2. The action of shorting R5/1 causes
sufficient current in VCRI to retain it in energised state. As the
dynamo slows down, VCRI remains energised due to the current passing
through R5/2 to enable VCRl/1 and VCR1/2 to remain closed until the
voltage on the lights falls to 24.5 volts. With all the lights on this
occurs at the same time as CIR is de–energised, but with small
lighting load and a fully charged battery a few minutes passes before
VCRl/1 and vcR1/2 open after the dynamo stops.
The Toggle Coil (RTC) has its circuit completed by the Regulator
operated contact (RC/1). RTC's action is to ASSIST the closing and
opening of RC/1, while RShC remains to regulate the dynamo output as
before.
When the dynamo is not generating, current flows from battery positive
through Regulator Series Coil (RSeC) and VRI via contacts CIR/4 and
LRShoR/1, LR/1 to the lights and back to battery negative.